Anti-Erosion Epicyclic Rotation Valve (SAERE)

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Anti-Erosion Epicyclic Rotation Valve (SAERE)




by Remundo » 04/10/09, 18:42

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Hello everybody

I am pleased to present to you the latest works of Sycomoreen in terms of Motors & Pumps engineering: the SAERE

Spope Anti-Eerosion to Rhostages Epicycloidals (SAERE)

This valve fits naturally on machines MPRBC et POGDC, but also on conventional piston / connecting rod / crank motors, so that the engine AERATES. : Idea:

This valve is practically frictionless and offers a variable setting entirely controllable in phase and in opening.

The patent was deposited at INPI Paris on August 19, 2009. The entire description is published in this subject and will be widely illustrated. Other information is available on our site.

Sycomoreen is looking for industrial partners in the field of motors and pumps.

Happy reading!

Remundo for Sycomoreen
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by Remundo » 04/10/09, 18:42

SAERE: general and cut away 3D view
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by Remundo » 04/10/09, 18:43

Anti-erosion valve with epicyclic rotations

The invention relates to a device for periodically opening and closing conduits through which liquid, gaseous or multiphase fluids flow.

The invention is an Anti-Erosion Valve with Epicyclic Rotations (SAERE) which is characterized by:
1. a rotary shutter directly controlled by the rotational movements of a planetary gear train,
2. the shutter rotates between 2 thrust ball bearings,
3. a single shaft of the planetary gear makes it possible to adjust continuously and at will both the opening / closing times of the duct and the passage section offered to the fluid flowing therein,
4. sculptures on the periphery of the rotating disc.


Which provides the following significant features:
1. The stroke and the phase of the valve are freely chosen by the angular control of a single rotating shaft, with a large fluid flow section and without impact between the parts,
2. The friction is very reduced and does not significantly erode the rotating disc,
3. The wearing parts are sturdy thrust ball bearings and segments, which can be replaced if necessary.
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by Remundo » 04/10/09, 18:43

SAERE: perspective views

dessus
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below
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by Remundo » 04/10/09, 18:44

The present invention (SAERE) finds its application in any machine (MAC) where it is necessary to periodically shut off the flow of a fluid according to variable laws in phase and in opening, especially in the field of internal combustion engines where the phase shift of the valves in phase and the control of the amplitudes of their movement are two major ways to improve combustion: this increases engine power (MAC) and / or reduces consumption and pollutant emissions.

The present invention is also part of two previous patent applications of the SYCOMOREEN company: the device (SAERE) is an improvement of the variable valve timing system fully controllable in phase and in opening, used and very partially described in FR2925571A (Machine with Controlled Beat Rotary Pistons (MPRBC)). This system is also included in the patent filing INPI 0900756 of 19/02/2009 in the non-rotating version of the Octagonal Piston Machines with Controlled Deformable Geometry (POGDC).

Will be exposed successively in this document:

1. The history and state of the art of valve techniques:
at. sliding drawer
b. stem / tulip valve ('poppet valve')
vs. rotary valves (ASPIN and CROSS types)
d. mobile shirts

2. The history and state of the art of valve controls
at. on steam engines
b. variable phase and opening timing (VVT)
vs. special case of desmodromic distributions

3. Summary of the state of the art

4. Epicycloidal Rotation Anti-Erosion Valves
at. The device (SAERE)
b. Technical performance achieved
vs. A standard planetary gear train
d. Three remarkable epicyclic kinematics
e. Sculptures on the periphery of the shutter
f. detailed description
i. Figs 1A to 1D
ii. Figs 2A and 2B
iii. Figs 3A to 3I
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by Remundo » 04/10/09, 18:45

SAERE: sectional side view
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by Remundo » 04/10/09, 18:46

1. State of the art of valve techniques

1a) The oldest valve technology is the sliding drawer, used in steam engines. But at the end of the XNUMXth century, the development of steam engines and the first internal combustion engines generated greater pressures: friction increased and compromised the tightness and longevity of the sliding drawers. This will lead to the "modern" valve.

1b) The poppet valves appeared at the end of the XIXth century for advanced steam engines (for example US339809 in 1886), then their evolutions improved the breathing of the combustion engines for the admission and the exhaust. They solve the problems of friction and sealing by the metal assembly integral with a rod and a "tulip", which presses on a bearing surface (the valve seat), thanks to a return spring and / or to gas pressure in the combustion chamber. The rod is guided axially in translation by the cylinder head of the engine and opened by an intermittent thrust in the upper part by various mechanical means (camshaft, crankshafts, rockers, rollers, etc.) driven by the machine (MAC).

Even before the twentieth century, engine manufacturers already offered specific cylinder head layouts with 'poppet' valves, as in GB189519735A dating from 1895 from DE DION & BOUTON. These valves induce significant progress in the efficiency of internal combustion engines, which allow from 1900 until today the full development of motorized vehicles, especially automobiles.
This historical reminder is not without interest because the 'poppet' valves have geometrically changed little. They are almost universally used for engines.

1 C) During the XNUMXth century, many engineers and inventors wished to explore another path: rotary valves. It seems mechanically ill-advised to convert the rotational movement of the engine (generally with pistons, connecting rods and crankshaft) into a translational movement, which is further away since it is placed in the upper part of the engine while the crankshaft is in the lower part.

Thus rotary valves develop and are tested in two different ways:

- Rotary shaft valves, with axis parallel to the motor shaft, typically well described by the patents of Roland Claude CROSS (1923 to 1963, for example CA370900A), but with numerous variants, notably earlier such as those of the MINERVA BOURNONVILLE valve (1920s), or of FRAYER & HOWARD (1909), or else that of BUTLER (1904). We can cite as other related works: MUELLER (1914), FRANCIS (1921), FREYLER (1927), MELLORS (1944), NORTON rotary valves (1960s), LOTUS 2 stroke rotary valve (1990s), spherical rotary valves by Georges J. COATES (1990s, for example US4944261A, still in development).

- Rotary shaft valves, axis orthogonal to the motor shaft, and well described by the patents of Franck ASPIN(1935 to 1975, for example FR931056A), with many other later variants like that of Walter FROEDE (1950s), but also earlier like that of Léonard VALLILEE (1911) or Fernand FOREST (1881). Other related works include: Marcel ECHARD (1920), DENNISSON (1921), Frank W. OFELDT (1924), CRAWFORD (1925), PEACY (1926), Walter F. ISLEY (1942), TJAARDA for BRIGGS (1942) to 1943), GERNANDT for BRIGGS (1944), and a recent elastic approach WO2008129392A1 by THYSSENKRUPP METALURGICA.
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by Remundo » 04/10/09, 18:47

SAERE: exploded perspective view
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left: planetary gear part,
in the middle: anti-erosion part,
right: shutter / light part towards the room
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by Remundo » 04/10/09, 18:48

Compared to traditional stem / tulip valves, rotary valves are conceptually more attractive because they allow quick openings / closings on a large flow section, by diverting the fluid less and without inertia or vibration problems. because their kinematic chain only includes parts balanced in rotation. They developed significantly from the 20s when Harry RICARDO envisioned them for motors with high rotational speeds in his book "The High Speed ​​Internal Combustion Engine".

And yet rotary valves still suffer from two important technical problems:
- subject to chamber pressure while in motion, it dissipates by friction an important mechanical power,
- friction generates valve erosion, which quickly becomes leaky. The engine loses power through leaks during compression and rebound.

This prevented them, despite numerous attempts and proposals, from dethroning the stem / tulip valve: the latter suppresses movement and takes advantage of the pressure in the combustion chamber for sealing: thus this pressure becomes an ally that does not dissipate any energy.

The promoters of rotary valves are aware of this and propose numerous systems intended to limit friction for rotary valves:
- Either by mechanisms slowing down the rotary valve during compression / expansion (the pressure peak) with sophisticated kinematics: Maltese cross / Geneva wheel (MUELLER, MELLORS), or gears with variable reduction ratio during the movement (Dennison).
- Either by applying a force contrary to the valve during the pressure peak (CROSS, CRAWFORD): the exercise being particularly difficult since leaks can occur and the good friction / leakage compromise can drift during the life of the engine (complex top cylinder mechanism).
- Either by bringing lubricant in various ways between the cylinder head and the rotary valve (SCAR, FRANCIS, OFELDT, PEACEY, FREYLER, ASPIN, NORTON) with more or less success because this lubricant often leaves in the combustion chamber and does not slow down not always sufficient valve wear.

Of course, all these technological choices have been taken up, perfected, conceptually or concretely modified by many stakeholders (engine manufacturers and freelancers) throughout the XNUMXth century.

1d) Finally, there are the systems with movable sleeves (or "sliding sleeve") intended to eliminate the valve: they periodically open and close intake or exhaust ports in the manner of elaborate sliding drawers. The first mobile shirt patent was filed in 1905 by Charles Yale KNIGHT and Liman Bernard KILBOURNE (US14,729). The system was used until the 1940s by PEUGEOT, PANHARD, VOISIN and MINERVA and on a few rare aircraft engines. It is gradually abandoned because it consumes a lot of oil and poses problems of wear and friction due to a double friction: the movable sleeve rubs both on the piston and the cylinder. More recently, the English company RCV, created in 1997, continues the development of "RCV engines" with a rotary shirt, mainly to motorize scooters.
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by Remundo » 04/10/09, 18:48

SAERE: other exploded views in perspective and in profile
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